What is the difference between the mechanical grabs and the hydraulic grabs?In terms of material handling, choosing the right grab can significantly affect efficiency and productivity.The two common types of grapple used in cranes are mechanical grapple and hydraulic grapple.Let’s explore their differences and understand when to choose each type.

First of all, let’s take a look at what is a hydraulic grab and a mechanical grab：

Classification

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Working principle

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Aplikasi

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Pemeliharaan

The hydraulic grabs of the crane is controlled by a hydraulic system, which has the advantages of high precision and flexible operation. It is suitable for loading and unloading bulk cargo and occasions that require fine operation, but its structure is complex and the maintenance cost is high. The mechanical grabs relies on wire rope control, which is suitable for handling large pieces of materials and heavy-duty operations in harsh environments. The structure is relatively simple and the maintenance cost is low. When choosing, the type of grab to use should be determined according to the operation requirements, accuracy requirements, and operating environment.

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Cara memilih grab yang tepat

Jelaskan tujuan Anda:before delving into the options, please clarify your specific requirements.Ask yourself：

• Material apa yang ingin Anda tangani?(Kayu gelondongan, besi tua, batu, dll.)

• Tugas apa yang akan dilakukan oleh grab? (Memuat, menyortir, membongkar, dan lain-lain)

• Jenis perangkat apa yang akan dihubungkan dengannya? (Gantry crane, overhead crane)

• Berapa berat jenis material yang Anda ambil? Berapa jumlah kubus yang Anda ambil?

• Menurut karakteristik material yang dicengkeram, cengkeraman biasanya dibagi menjadi empat jenis dasar: ringan, sedang, berat, dan super berat.

Jenis material yang akan diambil	Ambil bahannya	Berat kapasitas (t/m³)
Lampu	Kokas, terak, biji-bijian, kentang, kapur antrasit kualitas sedang, semen, tanah, kerikil, tanah liat, pecahan batu bata, dll.	0.5~1.2
Sedang	Gambut, potongan besar batu bara antrasit, batu bara padat, tanah liat, batu kapur, kerikil, garam, kerikil, batu bata, bauksit, serpihan oksida besi, semen, pasir dan batu bata dalam air, dll.	1.2~2.0
Berat	Batu kapur, tanah liat berat, bijih-bijih berukuran kecil dan sedang, batuan keras, oksida besi berbentuk batang, bijih besi, bubuk konsentrat timbal, dll.	2.0~2.6
Kegemukan	Bijih besar, bijih mangan besar, bubuk bijih timbal yang diaglomerasi secara sedimen, dll.	2.6~3.3

• Berapa tonase crane Anda yang dilengkapi grab?

Kompatibilitas aksesori: Pastikan pegangan tersebut kompatibel dengan perlengkapan yang ada.

Pertimbangan anggaran: Kisaran harga grab berbeda-beda. Seimbangkan anggaran Anda berdasarkan fungsi dan daya tahan grab.

Komentar dan saran: Lakukan riset daring, baca ulasan pengguna, dan minta saran dari rekan industri.

Kunjungi produsen derek untuk pemeriksaan dan pengujian di tempat sebelum membeli: uji grab dalam kondisi nyata sebanyak mungkin. Evaluasi kinerja, kemudahan penggunaan, dan fungsionalitas keseluruhannya.

Ingatlah bahwa memilih grab yang tepat memerlukan keseimbangan antara fungsionalitas, keamanan, dan biaya. Dengan mempertimbangkan faktor-faktor ini, Anda akan menemukan grab yang sempurna yang dapat meningkatkan produktivitas dan memastikan kelancaran operasi.

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Choose the appropriate hydraulic grabs and mechanical grabs according to the needs of different projects

We use 2 previous Dafangcrane projects to help you distinguish the selection.

Case1-Hydraulic grabs are used on overhead cranes

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• Grab type: Electro Hydraulic Orange Peel Grabs , grab volume 4m³*A6 

• Jenis proyek: Digunakan dalam proyek pembangkitan tenaga listrik dari sampah, terutama digunakan untuk menangani pencampuran, pembuangan, penanganan, pengadukan, dsb. sampah rumah tangga untuk memastikan komposisi sampah yang seragam. Menangani 600t sampah sehari; pengoperasian peralatan lebih dari 8000h.

• Karakteristik material: 

• Kadar air limbah domestik adalah 45%~65%

• Kepadatan sampah di grab adalah 0,6~0,9t/m3

• Kapasitas sampah (di kompartemen sampah) 0,3~0,6t/m3

• Sudut akumulasi statis 65 derajat

• Price reference： The hydraulic grabs are more intelligent and more complex than the mechanical grab, so the price is 4.1 times that of the mechanical claw grab.

• Why choose hydraulic grabs：

Keanekaragaman material: The composition of domestic waste is complex, the moisture content is high, and the material diversity is rich, which requires a flexible grab for processing.The hydraulic grabs are multifunctional and can effectively handle materials of different types and states.

Memahami akurasi dan efisiensi: The hydraulic grabs can accurately control the grasping force and angle, and adapt to the fine operations required in the garbage disposal process, such as mixing, dumping, handling and stirring, to ensure uniform garbage composition.

Kapasitas pemrosesan yang kuat: 600 ton sampah diproses setiap hari, dan peralatan beroperasi hingga 8.000 jam. Daya tahan dan kinerja efisien dari alat pengambil hidrolik memenuhi kebutuhan operasi berintensitas tinggi.

Keamanan dan stabilitas: The hydraulic grabs operates smoothly, which can reduce the risk of material spilling and operation, improve work safety, and is suitable for handling domestic waste with high moisture content and large density changes.

Beradaptasi dengan lingkungan operasi yang kompleks: The hydraulic grabs can maintain efficient operation in a changeable working environment, especially suitable for garbage disposal, which requires frequent operation and flexible response to various materials.

Operasi jangka panjang dan frekuensi tinggi: The durability and stability of the hydraulic grab enable it to cope with long-term and high-frequency operations, reduce downtime, and improve overall work efficiency.

In summary, the choice of hydraulic grab is based on its comprehensive considerations of flexibility, high efficiency, durability and safety, which can effectively meet the complex and high-intensity operation needs of waste power generation projects.

Case2-Mechanical grabs are used on overhead cranes

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• Grab type: Ember Penjepit Kerang Empat Tali Mekanik ,grab volume 4m³

• Berat jenis material: 2t/m³

• Jenis proyek: Digunakan pada perusahaan material magnetik serbuk logam, tali kawat pegangan mengadopsi jenis baja tahan karat yang tahan suhu.

• Price reference：The mechanical grab has a simple structure and costs about 24.39% of the hydraulic grab, making it the best choice if you are on a limited budget
• Why choose mechanical grab：

Good sealing: materials such as metal powder are easy to scatter during handling, and the mechanical grabs has a simple structure and good sealing, which can effectively prevent materials from spilling and improve the cleanliness and safety of operations.

Cost-effectiveness: The purchase and maintenance costs of mechanical grabs are low, and they are suitable for operations with limited budgets and long-term and high-frequency use.

Daya tahan: The grab wire rope adopts stainless steel temperature-resistant type, which is suitable for material handling such as metal powders that have high requirements for temperature and corrosion resistance.

Applicable environment: For metal powder in a dry state, the gripping force and stability of the mechanical grabs are sufficient to meet the needs, and the operation is simple and easy to maintain.

Work efficiency: The mechanical grab can quickly and efficiently complete the grabbing and handling of materials, improve the overall work efficiency, and is suitable for the rapid operation needs of industrial production lines.

In summary, the choice of mechanical grab is based on its comprehensive considerations of closure, cost-effectiveness, durability, applicable environment and operating efficiency, which can effectively meet the actual needs of metal powder magnetic material companies.

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Comprehensive comparison

It is recommended to choose mechanical grabs in the following cases：

• Harsh operating environment: In harsh environments with high dust and humidity, mechanical grabs are more reliable than hydraulic grabs and are less affected by environmental impact.

• Simplicity and cost-effectiveness are priorities: the mechanical grabs has a simple structure and low maintenance costs, which is suitable for projects with limited budgets.

• Easy maintenance: The mechanical grabs have a simple structure and a small maintenance workload, which can reduce downtime and improve operation continuity.

• Available equipment: If the existing lifting equipment does not have a hydraulic system, the mechanical grab can be used directly without additional modification or investment.

• Operation training: the operation of the mechanical grab is relatively simple, the training cost is low, and it is suitable for rapid deployment and use.

It is recommended to choose hydraulic grabs in the following cases：

• When greater gripping force is required: the hydraulic grabs are flexible in operation, the gripping force and angle can be accurately controlled, and the gripping force is stronger than that of the mechanical grabs.

• You operate hydraulic machinery: if you already have hydraulic equipment, the hydraulic grabs can be directly integrated to improve operating efficiency.

•  Safe and efficient material handling is essential: the hydraulic grabs operate smoothly, reduce material damage and operational risks, and improve work safety and efficiency.

• There are automation requirements: the hydraulic grab can be integrated with the automation control system to achieve more intelligent operations and improve the overall production efficiency.

In short, mechanical grabs and hydraulic grabs have their advantages in material handling. Evaluate your specific requirements, consider available equipment, and make an informed choice. Whether you choose the robustness and simplicity of the mechanical grabs or the accuracy of the hydraulic grabs, remember that the right grab can increase productivity and ensure smooth operation.

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Dafang Crane offers a wide range of hydraulic and mechanical grabs, including various types of automated grabs designed to meet diverse needs. Whether you’re looking for efficient solutions for heavy lifting or specialized applications, we have the right equipment for you. Click on the image link below to explore our full selection and find the perfect grab for your business needs.

15 Grab Bucket Berbeda untuk Aplikasi Crane.